Fully automatic fiber laser cutting machine manufacturers have high cutting efficiency
Fully automatic fiber laser cutting machine manufacturers use industrial robots for high cutting efficiency, which is equivalent to twice the cutting speed of a five-axis laser cutting machine with a transmission, which greatly reduces the cost of the system, reduces power consumption, system costs, and system operation and maintenance. Cost, reducing the footprint of the system. Second, use fiber lasers instead of CO2 lasers. Fiber laser technology is a laser technology that has developed rapidly in recent years. Compared with traditional lasers, it has better cutting quality, lower system cost, longer service life, lower maintenance costs, and lower power consumption. The key is that the laser of the fiber laser can be transmitted through the fiber, which is convenient to connect with the industrial machine and realize flexible processing. In short, the combination of industrial robot + fiber laser is used for processing, trimming and punching and other processes are completed at one time, and the incision is neat and does not require subsequent processing, which greatly shortens the process flow, reduces labor costs and investment, and improves product quality and quality. Product added value. The use of LasMAN special laser software supports direct generation of cutting trajectories through digital and analog, abandoning complicated manual teaching, and is more suitable for small batch and multi-batch maintenance market, new product trial production and non-standard customization and other personalized cutting needs. Moreover, investing in highly flexible and efficient laser cutting equipment to replace expensive stamping equipment and cutting equipment can make it more flexible to replace products and grasp the market.
Comparison of automatic fiber laser cutting machine manufacturer axis linkage industrial robot fiber laser cutting machine and five-axis machine tool CO2 laser cutting machine five-axis machine tool + CO2 laser 7-axis linkage industrial robot+ The processing speed of the fiber laser varies according to the material of the workpiece, the thickness of the workpiece and the power of the optional laser. The cutting speed of the large-format path generally does not exceed 8 m/min, and the speed of cutting small corners of small gardens is faster. It varies according to the material of the workpiece, the thickness of the workpiece and the power of the optional laser. For example, with a 500W laser for 0.8MM thick carbon steel, the cutting speed of the large-format path can reach 15 meters per minute, but the cutting speed of small round and small corners is slow. The comprehensive cutting efficiency is equivalent to that of a five-axis machine tool. The total price of the system is 4-10 million and 1.5-2 million. Repeat positioning accuracy ±50uM±100uM? Processing range Metal and non-metal metal laser maintenance costs are charged with He, Ne, CO2, etc., a total of 20 yuan/hour, no need to inflate, and a life of up to 10 Ten thousand hours. The total power consumption of the system is about 30KW and the cost of auxiliary blowing within 8KW varies according to the material of the workpiece and the thickness of the workpiece. For example, the carbon steel in 2MM, the oxygen consumption is about 6 yuan/hour. The cost of the left consumable includes cutting nozzle, protective lens, focusing lens, Ceramic rings and anti-collision rings are more expensive. The cooling method is the same as that on the left. Water-cooled, large volume and more than 300W are water-cooled, and the system covers an area of u200bu200b50-100 square meters within 30 square meters. Offline programming software can take advantage of the technical advantages of the three-dimensional cutting system: because the industry’s higher precision Stäubli robot The body is lighter and the cutting speed is fast. It has obvious advantages in fine cutting of small arcs and high-speed cutting of large edges. The actual cutting speed can reach 18 m/min without jitter. The comprehensive processing efficiency is twice that of other brand manipulators. High cost performance, it can also save a group of consumables and labor, and can meet the production capacity requirements by adding less equipment in the later period. It can also work continuously for 24 hours.
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