The full-automatic fiber cutting manufacturer of the whole Taiwan group chooses CAD drawing programming, can enter the CAD interface to draw graphics and generate entities, and complete and save the cutting data according to the prompts of the CAD command bar; module input programming makes the group of the tube automatic fiber Cutting and cutting are divided into eight types of models such as branch-elbow cutting, branch-pipe cutting and so on. You need to enter the library module to enter the editing interface. The nesting system arranges and combines different intersecting types of cutting workpieces according to the length of the pipe according to the cutting process and processing requirements, and generates a cutting file containing all the workpieces. The utilization rate of the material is improved, and the cutting operation of the workpiece is completed at one time to improve the production efficiency. The main performance parameters of the cutting steel pipe are that the maximum length of the cutting steel pipe is 15m, the cutting thickness is 6-50mm according to the size of the cutting nozzle, the gas pressure, and the cutting speed is, which basically meets the company's production needs. In the field production application, the technical department compiles the cutting instructions according to the needs, and issues them to the workshop unloading team, and the workshop cutting machine operators input the instructions into the control system. And choose the size of the cutting nozzle according to the thickness of the pipe, and adjust the working pressure of the gas to get the ideal flame. After the equipment is normal, the cut pipe is hoisted on the cutting machine bracket, and the processed pipe is tightened and positioned with a chuck. Then move the cutting nozzle to the cutting point to prepare for cutting. The automatic fiber cutting and cutting machine cutting process and the pipe after cutting. The automatic fiber cutting and cutting machine of the test pipeline group has the characteristics of wide cutting range, fast cutting speed and high working efficiency. The future development lies in the flexibility of equipment movement and the enhancement of its disassembly and assembly convenience to adapt to construction operations in various environments and sites.
At the same time, cutting methods with more concentrated heat sources (such as plasma cutting, laser cutting) will reduce cutting deformation and increase cutting size. The control and programming software are all based on the Windows platform, using DXF or DWG format files, without disassembling drawings and auxiliary calculations to achieve 'three-dimensional node expansion' mode automatic editing. Convenient parameterized programming, rod optimization sleeve layout, multi rod parts Continuous cutting, automatic splitting of extra-long rods, calculation of lead and cut lines, dynamic three-dimensional simulation of pipe fittings, a variety of grooves and panel slot processes, and a wealth of process management modules. Large-diameter steel pipes are often used in engineering facilities such as pipeline oil, gas, and water transmission projects, offshore oil production platforms, and large-scale rack platforms constructed in rivers, lakes, and seas, and steel pipes are used when they are connected. In the engineering construction, when encountering the problem of intersecting connection of large-diameter steel pipes, the traditional method is to stake out the steel plate with the graphic method of automatic fiber cutting and unfolding of the group. There is still a lot of work to be done manually in the forming and welding process. The disadvantage of this method is that the uneven cuts formed during cutting and the stress that exists after heating and cooling can easily cause cracks during the crimping process, and the existence of cracks is a safety hazard for gas, oil, and especially load-bearing. , The accuracy of manual stakeout is inherently not high, and the movement of the cutting torch cannot strictly follow the stakeout trajectory, but it swings along the stakeout line at a certain amplitude to form an error band that contains the width of the stakeout trajectory. When 6 exceeds a certain value, it will inevitably affect the quality of the weld; misalignment and butt joints are likely to occur during the crimping process, which makes the automatic fiber cutting of the group of lofting and cutting on the plane produce dislocation and deformation after crimping. This is especially true for large-diameter steel pipes, where manual cutting and cutting efficiency is low and the labor intensity of workers is high. Digitally controlled large-diameter steel pipe cutting can be adapted to the automatic fiber cutting of a variety of circular tube table groups with different axis angles, and the cutting quality is high.
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