Our motors are one of the most critical electrical
Advances in technology have brought tremendous innovation to motor design. Motors have become miniaturized and more efficient. Materials have been developed to help improve power efficiency. Manufacturing techniques have also progressed, resulting in faster production and better quality components.
A stator is the stationary part of an electrical motor. It works in conjunction with a rotor to convert electricity into rotational motion. It normally surrounds the rotor, although there are specialized designs where it rotates around the rotor instead. No matter the application, motor stators follow the same general design.
Standard motor stators are made out of laminated layers of electrical steel that have been cut into the required shape. Copper wire is then wound around the stator. Current passing through the copper causes the rotor to rotate.
Quality Laser Cut Stator Laminations are proven contributors to the overall efficiency and performance of a motor. Motors designed for precision and high performance tasks require rotors and stators that are cut to precise patterns. Laser cutting ensures these stringent specifications are met.
Electrical steel is the most commonly used material for motor stators. The special qualities found in electrical steel are required for the efficient operation of electrical motors.
Cutting and shaping electrical steel can be a costly enterprise. Laser cutting offers a cost effective alternative for motor fabricators. Lasers cut cleanly and precisely, without needing to retool each time a new component is queued for production.
Firms that offer Laser cutting in Charlotte often deal with several batches of different stator designs. Since laser cutters don't require retooling, it is easier for them to shift to different designs after each batch. This speeds up the turn-around time which in turn shortens production and delivery time.
Lasers also have the advantage of cutting surfaces very cleanly. Post production processing is hardly needed. Once the separate stators have been cut, they can be prepared for use quickly compared to those produced using plasma or stamping.
A reliable motor design ensures the best performance in the long term. The laser cutting process is very precise and fully automated. It is able to consistently produce stators and other parts that stick to the required tolerance. Performance is uniform for the same type of motor and parts are also interchangeable.
Laser Cut Stator Laminations enable fabricators to move from the design phase to the production phase much quicker. Aside from no longer needing retooling, designs produced on a computer can be directly entered into the laser cutter. The resulting motor stators are true to the design specifications.