Global Leadership Brand:Metal Cutting/Marking/Welding/Cleaning

Improvement of hydraulic system of high-efficiency fiber laser cutting machine

by:Lxshow     2021-05-13

High-efficiency fiber laser cutting machine is a kind of metal pipe cutting equipment. Its work history is controlled by the hydraulic system. Whether the hydraulic system plan is scientific and reasonable, it is simply determined that the high-efficiency fiber laser cutting machine will obey. Taking the improvement of high-efficiency fiber laser cutting machine work compliance as an indicator, the problem of the original fiber laser cutting machine hydraulic system was explained, and then based on PLC, a 'mechanical-electric-hydraulic' integrated fiber laser cutting machine hydraulic system plan was proposed. Reality has proved that this kind of plan has improved the shortcomings of the original system and improved obedience.

In the industrial production platform, the technological content of the fiber laser cutting machine equipment simply determines the production efficiency. In the fierce competition for livelihood and development, without high-tech as a sustenance, the technological research and development of machinery and equipment will be stopped. The consequences will be low production efficiency and frequent obstacles, and the focus of production companies and application companies will be affected. Therefore, the research and development of machinery and equipment should be increased. Because the original fiber laser cutting machine's hydraulic system plan was not good, large and small doubts were often found in the matter, and even hindered the work stoppage altogether, the hydraulic system plan should be improved for this, which has a huge contribution to the advancement of cutting technology.

Questions in the hydraulic system of the original high-efficiency fiber laser cutting machine. The original technique of metal pipe cutting is to rely on manual sawing, sawing, roller extrusion, grinding wheel cutting and good welding. Cutting and other technical techniques, although these techniques have been used for many years, there are doubts about different levels in reality, such as high intensity of manual tasks, low cutting obedience, poor working conditions, and difficulty in operating on-site. In addition, the original hydraulic system caused poor cutting quality due to planning. For example, when cutting with gas welding, the cutting surface is rugged; when cutting with a grinding wheel, the cutting noise is loud; when cutting with the roller extrusion technique, there is a conical code. In addition, the excavation in the cutting homework: When the carriage cylinder piston moves down, the piston jumps down intermittently, accompanied by a relatively large level of noise. There are certain doubts in the evaluation of the hydraulic system plan. Faced with these questions, it is necessary to improve the hydraulic system plan of the ancient high-efficiency fiber laser cutting machine and further optimize its course of affairs.

High-efficiency fiber laser cutting machine hydraulic system improvement plan

a 'Machine-Electric-Hydraulic' integrated system plan is proposed here, based on the PLC plan The “mechanical-electricity-hydraulic” integrated fiber laser cutting machine hydraulic system has been implemented to complete the automatic control of the engineering process and further improve the automation level of the high-efficiency fiber laser cutting machine. In industrial production where technology is the top production factor, the automation level of fiber laser cutting machines has a huge impact on cutting compliance and cutting quality. To this end, we should focus on scientific and technological research and development and equipment, use the PLC system to improve the level of initiative mastery of the original system, improve the original system plan, and optimize the course of the cutting technology 'mechanical-electrical-hydraulic' integrated system. The 'mechanical-electric-hydraulic' integrated fiber laser cutting machine is composed of roller cylinder, flap cylinder, clamping cylinder, chamfering cylinder, and horizontal tool post cylinder. It can treat metals of different materials, wall thicknesses, and pipe diameters. The high-efficiency active cutting of steel pipes, with high automation level and high production compliance, is a useful improvement to the original high-efficiency fiber laser cutting machine hydraulic system plan and meets actual production needs.

In actual use, the active cutting machine completes the response mastering actions according to the sequence of actions planned by the system, and completes the active cutting homework. Detailed history: The reproduced version transports the steel pipe on the stop machine to the track, and the track feeds the steel pipe into the pipe cutting machine with the proper length. Later, the steel pipe is supported by the bracket to make the steel pipe roll on the bracket. During the rolling process, the bracket clamps the steel pipe. When the spindle rotates to a certain speed, the tool table quickly feeds to the point where the tool head will touch the steel pipe. Later, the work feed is carried out, and the steel pipe is quickly cut to cut off the pipe head. Then the tool table quickly retreats and the speed is low. The clamping and assembly are easy, and the steel pipe is put down on the bracket at the end, and the steel pipe exits the cutting machine from the track. In the end, the pirated version sends the cut steel pipe to the alignment track, and the next cycle of steel pipe cutting can be carried out.

Faced with the doubts in the hydraulic system of the original high-efficiency fiber laser cutting machine, we plan to use the PLC system to control the cutting with a high-efficiency fiber laser cutting machine integrating 'mechanical-electricity-hydraulic' Action, and divided the various hydraulic valves to control the on and off of the oil circuit, the conversion of various speeds and the flow, and the saving valve was placed between the hydraulic control check valve and the bracket cylinder, which completed the useful improvement of the original hydraulic system plan. The hydraulic system controls the history of high-efficiency fiber laser cutting machines. In order to optimize the cutting technology and improve the quality of pipe cutting, the above improvements have been made to the original hydraulic system, and the active cutting of metal pipes has been completed through PLC continuous travel valve and pressure switch. At the same time, the hydraulic system creates an oil-return-saving speed-regulating loop, enhances the overflow and constant-pressure use of the overflow valve, effectively controls the piston to stabilize the landing, and avoids problems such as loss of pressure and interruption of landing, and makes vibration and noise problems. To master, effectively reduce the rate of obstruction of the pipe cutting machine.

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